Design & Engineering
DESIGN & ENGINEERING
Innovative Development, Rapid Execution
Our engineers have the expertise to discover and find new processes and materials for challenging design specifications.
Capabilities
Process
Regulatory and Development
R&D by the Number
Product models developed and manufactured
Products output per day
Materials in Production
Active Patents
Our Design and R&D capabilities
Professional CAD/CAE/CAM
01. Siemens NX, SolidWorks & CATIA for detailed geometry
02. FEA/CFD & Mold-Flow to catch issues before prototyping
03. Automated DFM Alerts & GD&T-driven tolerancing
State-of-the-Art Tooling Center
01. In-house die, mold & fixture design
02. Rapid proto-molds (aluminum, soft-tool steel) in 2–4 weeks
03. ± 0.02 mm accuracy via CNC tool-grinding & EDM
In-house laboratories to expedite development
01. Rapid Analysis & Screening Lab
High-throughput spectrometry (ICP-OES, XRF) and automated microscopy deliver same-day material qualification and microstructural feedback.
02. Accelerated Life Testing Lab
Parallel thermal shock, humidity, vibration and fatigue rigs compress reliability validation.
03. Automated Metrology Lab
Integrated CMM and laser-optical scanning cells feed measurement data directly back into CAD, enabling immediate tolerance checks and design tweaks.
Innovative R&D Programs
01. New Surface Tech: haptics, scratch resistance, Anti-corrosion solutions
02. Advanced Metal Processing: hybrid processes and materials, (TBC)
03. Green Manufacturing: eco-materials & low-emissions processes
Rapid Mockups & Development
01. Drawings discussion and prototyping
02. Pilot runs with injection tooling for functional testing
03. Seamless hand-off: mockup → soft-tool → hard-tool
Our R&D Process
From idea to reality, our end-to-end development process ensures precision, speed, and scalability. Each phase—Concept, Simulation, Prototype, Pilot, and Validation—builds on the last to deliver manufacturable, high-performance solutions ready for full-scale launch.
Integrated QMS and Co-Engineering
Our ISO 13485-certified systems support every step—from design history files and risk management to validation and submission. Combined with collaborative reviews and rapid prototyping, we align design execution with audit-readiness and speed-to-market.
Regulatory Services
Catcher’s ISO 13485-certified QMS embeds regulatory rigor into every design and development program—so your device components are audit-ready from day one.
Design Control
Full Design History File (DHF), capturing requirements, design outputs, verification & validation results.
Risk Management
ISO 14971-driven FMEAs, hazard analyses and risk-benefit assessments aligned with IEC 62366 usability studies.
Verification & Validation
In-house labs execute all mechanical, chemical and reliability tests—dimensional, thermal-shock, salt-spray, fatigue.
Submission Support:
We deliver complete technical files—drawings with GD&T, material certifications, test reports and traceability records—for 510(k), CE-MDR, PMDA and other market approvals.
Change Control & CAPA
Automatic CAPA workflows trigger on any deviation, enforcing root-cause analysis and corrective-action tracking.
Partnering for Innovation
We treat every program as a joint development effort
Joint Design Reviews & Audits
Ensure alignment on performance, manufacturability and cost targets at every stage-gate.
Collaborative Prototyping Network
All mockups, pilot molds and lab tests follow structured milestones and rapid-feedback cycles.
Start Your Project With Us
Feel free to contact Catcher Technology through the information below. We will respond to your inquiry as soon as possible.
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